1
Mature brown-husk collection
Mature coconut husks are collected and sorted. Brown husks are the starting material for the strong, resilient coir fibre commonly supplied in industrial bales.
120 kg coir fibre bale process
From mature coconut husk to compressed coir fibre bale.
This workflow extracts the fibre from the husk, separates it from pith and unwanted material, dries it, and hydraulically compresses it into a transport-efficient 120 kg bale.
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From selected material to dispatch-ready product.
2
Husk conditioning
The selected husks are conditioned with water to soften the tissues that bind the fibre. The conditioning time depends on the extraction method used by the production unit.
3
Mechanical fibre extraction
A breaker and defibering or decorticating equipment open the husk. Revolving drums separate the coir fibre from short woody material and coir pith.
4
Cleaning, sifting and drying
The extracted fibre is sifted and cleaned to remove loose pith, dirt and unwanted particles, then dried before baling. Fibre quality and cleanliness are checked at this stage.
5
Hydraulic 120 kg baling
Dry, approved fibre is loaded into a hydraulic baling press, compacted to the 120 kg bulk format, securely strapped, and released from the press for handling.
6
Bale inspection and dispatch
Each finished bale is checked for weight, compression, strapping and visible condition. Approved bales are stacked and prepared according to the confirmed shipment quantity.
Quality checked